How We Delivered Portbury Docks Resurfacing

Tue, 22 Sep 2026 15:35:22 GMT

Laymak Group completed a 37,000-square-metre car park resurfacing project at Portbury Docks. The works included gravel preparation and the installation of 7,200 tonnes of asphalt, delivered on time through close coordination with Steelphalt and Bobb Gay Haulage Contractor.

What did the Portbury Docks resurfacing project involve?

The project involved transforming a former gravel car park at Portbury Docks into a durable, high-performance surfaced area suitable for demanding commercial use.

Key project facts:

Location: Portbury Docks
Area: 37,000 square metres
Duration: 18 days
Material laid: 7,200 tonnes
Delivery: Completed on time

The scale and operational setting required careful planning, reliable logistics and an experienced workforce. Every stage had to be managed efficiently to maintain progress while meeting the required quality standards.

For businesses, development companies and commercial builders, this type of project demonstrates the value of appointing a contractor with the resources to manage both preparation and surfacing at scale. Learn more about our commercial surfacing capabilities.

How was the car park resurfacing delivered on time?

Successful delivery depended on coordination between the site team, material supplier and haulage partner. Laymak Group worked alongside Steelphalt and Bobb Gay Haulage Contractor to maintain a consistent supply of materials and keep the programme moving.

The delivery approach included:

Preparing the existing gravel car park for the new surface.
Planning material movements around the requirements of a busy port environment.
Coordinating deliveries and plant to support continuous laying operations.
Managing quality, productivity and safety throughout the 18-day programme.
Completing the works to the agreed schedule.

A clear programme and dependable supply chain are especially important on large surfacing schemes. Delays can affect access, operations and other contractors, so early planning helps reduce disruption and control costs.

Why was preparation important on this commercial surfacing scheme?

A strong finished surface begins with suitable preparation. The existing gravel area needed to be assessed and prepared before asphalt could be laid. This created the foundation for a stable, practical surface designed to withstand regular vehicle movements and commercial pressures.

Large areas also require close attention to levels, drainage, access and sequencing. These considerations help ensure the completed surface performs as intended and supports the client’s wider operational requirements.

Our wider groundworks and civil engineering service supports clients from early preparation through to final completion, providing a joined-up approach for complex projects.

What can clients learn from the project?

The Portbury Docks scheme highlights several practical lessons for future car park and industrial surfacing projects:

Confirm site requirements and access arrangements early.
Select a contractor with sufficient plant, people and experience.
Build a dependable material and haulage plan.
Allow time for proper ground preparation.
Set clear expectations for programme, quality and handover.

Laymak Group’s in-house plant and equipment provide greater control over delivery, while our experienced workforce helps clients manage risk and maintain momentum on site.

Project outcome

The former gravel car park at Portbury Docks was resurfaced across 37,000 square metres, with 7,200 tonnes laid in only 18 days. Delivered in partnership with Steelphalt and Bobb Gay Haulage Contractor, the scheme was completed on time and provided a durable commercial surface for ongoing use.